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GPP         PACKAGING




      Packaging machinery trends at Gulf



      Print & Pack




      A       machinery trends to see at Gulf Print & Pack 2025. Andy
               utomation, robotics and flexibility will be key packaging


              Thomas-Emans reports.
               One of the key goals of Saudi Arabia’s Vision 2030 pro-
              gram is to substitute imports with domestic production
      across a vast range of consumer and industrial product categories. The
      Saudi Kingdom’s goal is to carry out this ambitious project in a highly
      sustainable way using cutting edge machinery and software tools.
         This helps define what packaging machinery and materials will be
      required for global suppliers looking to invest in Vision 2030-related
      projects.
         A good place to start is the recent announcement by Nestlé of a
      partnership with the Saudi Authority for Industrial Cities and
      Technology Zones (MODON) to significantly boost local food produc-
      tion by constructing its first food manufacturing plant in the Kingdom.
      The agreement, signed in September 2024 in Riyadh, allocates a
      117,000 square meter plot in Jeddah city’s Third Industrial City for the
      facility.
         The project aims in its initial stages to produce children’s food ‘and   Automation means businesses can redeploy staff to profit-making roles such
      to launch an automated production line with modern technologies for   as research and development.  Automated equipment runs faster than any
      packaging and filling materials, operated by highly skilled and quali-  processes requiring manual operation, and is more accurate, meaning less
      fied national personnel’. The targeted production capacity in the first   spoilage. Automated machinery also allows for 24/7 operation. Robotics will
      phase is 15 thousand tonnes annually.                   form an essential part of any future packaging machinery line. Because new
        So what kinds of packaging machinery and systems are we looking at   industrial capacity in Saudi Arabia will be built on greenfield sites, it can be
      here? What technology trends will most interest visitors to Gulf Print &   designed with robotics in mind from the outset.
      Pack 2025?                                                Alternatively, robotic equipment can be progressively integrated into exist-
         The first key factor is flexibility, which means packaging machinery is   ing operations. For example, a robotic arm could be installed which could
      not left obsolete by rapid changes in market demands. Flexibility in pack-  improve pick and place operations, and modern robots are able to handle
      aging machinery ranges from the ability to handle different sizes and types   items even the most delicate items.
      of products, to being able to reconfigure a packaging line by using modular   Further examples of robot application include end of line work, such as
      units which can quickly and efficiently be used to perform different work.   dramatically improving palletising, stretch-wrapping and labeling operations.
        The ability to link modular units with conveyors or by AGVs (automated   A growth area of robotics is the ‘cobot’, which works in partnership with
      guided vehicles) or AMRs (autonomous mobile robots) is one of a range of   human staff. Cobots take over repetitive, tedious and physically demanding
      ways towards truly flexible work environments.          tasks, leaving employees to manage processes and to undertake work which
         Programmable controls also add flexibility and make changeovers   cobots cannot do, such as clearing obstructions or fixing component break-
      faster – they are an increasingly important element in machinery specifi-  downs.
      cations. Beyond programming, machine learning and AI (artificial intel-   Accurate controls are at the heart of automation, and the role of ever-more
      ligence) adds to the way that packing operations can be designed to remain   capable vision systems are key to machine control, measurement and inspec-
      relevant to the changing demands of the packaging industry. Automation   tion. The move towards stereo vision allows extremely detailed monitoring of
      means the elimination, where possible, of manual handling and inspec-  processes while they are running, and examination of any flaws in finished
      tion operations. Saudi Arabia’s Vision 2030 program envisages training a   products and packages.
      skilled workforce, moving away from reliance on manual labor.   X-ray vision systems are increasingly important for highly accurate exami-
        So expect to see at Gulf Print & Pack 2025 turnkey solutions that reduce   nation of package contents and product batches. Modern vision systems can
      labor, increase efficiency and maximize output using fully automated   eliminate the need for manual code validation and inspection, with the capa-
                                                              bility to reduce false rejection rates. Vision systems are also behind the rise of
      packaging systems with advanced HMIs (Human/Machine Interfaces).
                                                              AGVs and AMRs, giving them the ability to work around obstacles.
      26  PrintWeek MENA January 2025                                                              www.printweekmena.com
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